Infrastructure

Plant Capacity
PLANT

Plant Capacity

  • Total Good Casting Per Month: 1500 MT
  • Total Liquid Metal per Month: 2000 MT
  • Current Production per Month: 800 MT
  • Current Spare Capacity per Month: 700 MT
In House Development
DEVELOPMENT

In House Development

In our R&D division a team of top casting experts and highly qualified production engineers work closely through in-house cooperation. They focus on technical details, contribute their extensive know-how, expertise and valuable experience, and strive for continuous innovation, in all aspect of the entire industrial process from metallurgy to marching. And the team R&D is engaged is continuous development of new product and design.

Core Shop
SHOP

Core Shop

  • Fully Automized Sand transfer & Sand preparation Plant.
  • No. of Cold Box Core Shooters: 10 Nos.
  • Single Switch operate Sand Preparation device.
  • Core Capacity upto 30 Kg Core.
  • Core Sand Storage- 60 MT
  • HMI controlled dosing system for Chemical addition.
  • Customized production data storage facilities in all machines.
Molding Machine

India's First Two Station Molding Machine

  • Make- Tokyu – Japan
  • Box Size- 508 mm x 610 mm
  • Capacity- 200 Molds/hour
  • Mold Cycle time- 18 Sec
  • Core Setting time- 09 Sec
High Pressure Molding Line

High Pressure Molding Line

  • No. of Mold in Line- 45 Molds
  • Cooling Time- 55 Mins
  • Box Size- 508 mm x 610 mm
  • Mold Cycle time- 18 Sec
Foundry Division
FOUNDRY

Foundry Division

In the foundry mechanical lines represent the excellence of casting program, including sand mixing, core-making, molding, melting and pouring. We are providing Ductile & Grey Cast Iron in accordance with various required material specification.

A cross the whole process of casting production, a complete measurement is adopted for quality control, encompassing spectrum analysis, metallographic examination, hardness and tensile strength test, thus the inner quality of every casting part is strictly monitored and guaranteed.

Melting Capacity
CAPACITY

Melting Capacity

Medium Frequency Tri-Track Induction Furnaces.
Induction Furnace

2000KW/ 750 KG Tri-Trak

Melting Capacity

4000 Kg Of Molten Metal Per Hour.

Make

Inductotherm (India) Ltd.

Fully Automized Plant
PLANT

Fully Automized Plant

  • Sand Plant Capacity- 40 MT prepared sand/hour.
  • Mixture Capacity- 500 Kg
  • No. of Mixture- 02 Nos.
  • Total Sand Storage- 180 MT
  • Fully Automatized addition of New Sand, Bentonite,
  • Lustrous Coal, and water.

Universal Testing Machine

A universal testing machine (UTM), also known as a universal tester, materials testing machine or materials test frame, is used to test the tensile strength, elongation and compressive strength of materials.

M.P.I Test Machine

M.P.I Test Machine

Magnetic particle Inspection (MPI) is a non destructive testing (NDT) process for detecting surface and slightly subsurface discontinuities in ferromagnetic materials such as iron, nickel, cobalt, and some of their alloys. The process puts a magnetic field into the part.

Vacuum Emission Spectrometer

Vacuum Emission Spectrometer

Optical emission spectrometry involves applying electrical energy in the form of spark generated between an electrode and a metal sample, whereby the vaporized atoms are brought to a high energy state within a so-called “discharge plasma”. For chemical testing (21 elements).

Rockwell Hardness Tester

Rockwell Hardness Tester

The Rockwell scale is a hardness scale based on indentation hardness of a material. The Rockwell test determines the hardness by measuring the depth of penetration of an indenter under a large load compared to the penetration made by a preload.

Microscope with Image Analyzer

Microscope with Image Analyzer

Fully Automatic Structure analysis of castings like type-A structure in C.I. and nodularity, nodule counts in SG. Iron castings.

Machining Facilities

  • CNC : 350X250 MM to 430X500 MM
  • VTL : 500×500 mm
  • VMC : 710X510X510 mm
  • VMC : 510X510X510 mm
  • VMC : 400X500X500 mm
  • LATHE : 1450X650 mm
  • LASER MARKING MACHINE : 400X160 mm
Online Smart Cooler For Molding Sand

Online Smart Cooler For Molding Sand

  • The cooler capacity is 30 MT sand per hour.
  • Temperature can be controlled automatically.
  • Fully automized controlling system based on HMI-defined parameters.
  • It can control moisture with an auto water spray dosing system.
Dust Collector & Fume Extractor System

Dust Collector & Fume Extractor System

  • 11 points of suction for collection of dust in sand plant.
  • 3 Points of Fume collection over all three crucibles.
  • Dust Collector capacity- 42000 m3/hr.
  • Fume Extractor Capacity- 15000 m3/hr.
  • Make- Techflow
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